How are products tested?
The testing procedures required for WELS registration are consistent and comprehensive, ensuring that products are reliably star-rated and labelled.
Testing procedures are specified by the Australian Standard - AS/NZS 6400-2005 Water efficient products - Rating and labelling (the WELS Standard), and form the basis of the WELS water efficiency star ratings.
Tapware
Tapware products are tested for hydraulic strength and watertightness, torque of joints, and for the endurance of tap components. Testing includes turning the taps on and off around 50 000 times to mimic the use of the tap over several years, and changing the water temperature from hot to cold and back again every 55 cycles. This should then show whether the tap has failed in any way, ie cracking or leaking.
Flow controllers
Testing a flow controller involves first determining its ‘nominal flow rate’. This is done by connecting it to a water supply and testing the flow rate coming through the device when the water comes in at 150, 250 and 350 kPa (kPa = kilo Pascals, a measure of pressure). The nominal flow rate is the average of the flow rate coming out of the device for these three pressures. The product is then put through 50 000 on/off cycles (same as for taps), before being retested. To pass the test, the nominal flow rate after the endurance test (ie after the 50 000 on/off cycles) has to be close to (within 1.0 L/min of) the nominal flow rate before the endurance test.
Showers
Showers are tested for the angle at which water sprays from the head (to be between 0-8C°), the drop in temperature between the shower head and floor level (no more than 3°C), watertightness, and endurance of the flow controller by being turned on and off around 50 000 times. Hoses for hand held models are also tested for performance.
Toilets
Toilets are tested for their performance in discharging material at full and reduced flush, leakage and splashing, physical distortion, and the endurance of inlet and outlet cistern valves.
Urinals
Urinals are tested for effective flushing of urinal surfaces and splashing, while water closet and urinal flush devices are tested for flushing performance and watertightness.
Clothes washers
The average total water consumption for clothes washers is determined by testing three models on a program recommended to wash a normally soiled cotton load, at the rated load capacity of the machine. The water efficiency rating is determined by using a formula derived from the total water consumption. Other tests performed include soil removal, water extraction, severity of wash and rinse performance.
Dishwashers
The average total water consumption for dishwashers is determined by testing three models on the program (including all associated settings) recommended for a soiled load equal to the maximum number of place settings that the machine can carry. The water efficiency rating is determined by using a formula derived from the total water consumption. Washing and drying effectiveness are also tested.
Further information
Full details of the testing and performance requirements can be found in the following Australian Standards (from Standards Australia ) and/or technical specification for each product type:
- WELS standard: AS/NZS 6400
- Tapware: AS/NZS 3718
- Flow controllers: ATS 5200.037.2:2005
- Showers: AS/NZS 3662
- Toilets: AS 1172.1, AS 1172.2, ATS 5200.020, ATS 5200.021 and ATS 5200.030
- Urinals: AS 3982 or ATS 5200.004
- Clothes washers: AS/NZS 2040.2
- Dishwashers: AS/NZS 2007.2
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